Carbon Steel Rubber Lined Pipe
Carbon Steel Rubber Lined PipeRubber-Lined-Pipe-Steel-Piping10Rubber-Lined-Pipe-Steel-Piping09Rubber-Lined-Pipe-Steel-Piping22

Carbon Steel Rubber Lined Pipe A No.1

JinRuiDa Industry Solutions Co., Ltd

Address: Xin’an Industrial Park LuoYang Henan China

Website: www.jrdindustrysolutions.com

Tel/Fax: 0086-13810365943

Email: info@jrdindustrysolutions.com

Email: sales@jrdindustrysolutions.com

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Carbon Steel Rubber Lined Pipe

Carbon Steel Rubber Lined Pipe Is a Steel Structure, External To Or Hard For The Pipeline To Wear, Skeleton, Anti-Corrosion, High Temperature And Excellent Properties For Rubber Lining Layer, The Metal Properties And Characteristics Of Rubber Forming Equipment Be Made One, Pipeline. The Move Among Force And Soft Physical And Chemical Properties And Its Rubber Reduce The Effect Of Pipeline Transportation Medium On The External Structure Such As Impact, Corrosion, The Pipe With High Strength, High Wear Resistance, High Corrosion Resistance And High Temperature Resistance, Greatly Prolong The Service Life Of Pipelines, Reducing The User Cost.

The Factors Affecting The Service Life Of Carbon Steel Rubber Lined Pipe

1, The Properties Of Rubber Lining Rubber Hose Should Be Chosen According To Its Industrial And Mining Conditions, Under Different Environmental Conditions

Different Types Of Rubber Plate Should Be Used, If Not Properly Chosen, It Will Directly Affect The Use Of Steel And Rubber Composite Pipe

2. The Bonding Strength Between Rubber And Steel Pipe Is Not Strong Enough, It Will Cause The Stress Of Lining Layer Can Not Be Well Separated

The Results Show That The Local Stress Is Uneven Or Falling Off, Resulting In Local Rapid Corrosion Of The Lining Rubber Tube

3. Industrial And Mining Conditions – Corrosivity, Temperature And Service Strength Will Affect The Service Life Of Lining Rubber Hose,

Therefore, At The Beginning Of The Choice Of Lining Rubber Hose To Make Reasonable Analysis, Choose Suitable For Industrial And Mining Conditions Lining HoseAvenue.

Inspection Of Carbon Steel Rubber Lined Pipe

Inspection Methods Commonly Used In Accordance With National Standards

Surface Inspection Of 1. Lined Hose

Electric Spark Detection Of 2. Lined Rubber Hose

Thickness Measurement Of 3. Lined Hose

Hardness Testing Of 4. Lined Rubber Hose

Carbon Steel Rubber Lined Pipe Manufacturer Selection Proposal

1, Has Its Own Independent Rubber Production And Inspection Equipment

2. Lining Rubber Manufacturers Have Relatively Complete Management System

3. Lined Hose To Finished Product Inspection Equipment

4. Field Investigation Capability

5. Independent After-Sales Service Team

Professional Manufacturer Of Carbon Steel Rubber Lined Pipe Generally Have Relatively Complete Production Management System, From Raw Materials, Processing, Testing Equipment, Customer Service Service, Manufacturers Generally Do Not Have The Ability Of Rubber Production And Inspection Equipment Makes It Very Difficult To Guarantee The Quality Of Hose Lining, So In The Choice Of Manufacturers, Must Choose a Certain Technical Ability The Manufacturers In Recent Years, Although The Domestic Market Steel Rubber Compound Tube Manufacturers a Lot, But Because They Do Not Have a Complete Set Of Production, Inspection And Management System, The Product Will Often Make Such An Important Sector Of Power Plant Like Bad Consequences, So Must Choose To Have The Technical Ability Of The Production Enterprises Such As Jinruida.

Use Of Carbon Steel Rubber Lined Pipe:

More And More Businesses Nationwide Gradually Using Steel Rubber Compound Tube, It Is Based On The Principle Of The Rubber Itself, Wear Resistance And Heat Resistance, To Protect The Pipeline, As Technology Continues To Improve, Steel Rubber Composite Pipe Use Categories Will Gradually Expand, Is Undoubtedly a Good News For Our Environmental Protection The Cause.

At Present Our Country Market, Steel And Rubber Composite Pipe Manufacturer Uneven In Quality, The Quality Is Not The Same, Generally The Best Choice For Rubber Production And Testing Equipment Manufacturers, Because Manufacturers Do Not Have Not Produced Rubber Inspection And Quality Control Of Rubber, Rubber And Steel Composite Pipe Is The Core Rubber Properties, Characteristics Of Rubber Can Not Control, It Is Difficult To Guarantee The Performance Of Desulfurization Pipeline. It Is Suggested That With The Production Capacity Of Rubber Production Enterprises.

Application Of Carbon Steel Rubber Lined Pipe

No.1, Thermal Power Plant, Coal Coking Plant Desulfurization Tower Body, Desulfurization Pipeline, Salt Equipment, Evaporation Tower, Acid Water Storage Tank,

Anion Tank, Anion And Cation Column, Absorption Tower Flue, Accident Slurry Box, Limestone Slurry Box, Machine Grinding Again

Circulating Grout Liner

(1) Butyl Rubber Is Used As Lining Temperature At 70 – 120

(2) Butyl Rubber Was Chosen As Strong Acidic Medium

(3) Strong Alkaline Chloroprene Rubber

(4) The Temperature Of The Large Tank Was Lower Than 50 Degrees, And The Content Of Pre Vulcanized Butyl Rubber Was Higher Than 50

The Plastic Bag Sealing Tank And Steam Curing.

No.2, Process Pipeline Of Mine Metallurgical Coal Preparation Plant

(1) Large Particles, Strong Impact, Lined With Imported Wear-Resistant Plywood

(2) Imported Oil Resistant Rubber Plate With Large Oil Content

No.3, Petrochemical, Power Plant, Chemical Plant Water Treatment Pipeline

(1) The Temperature Is Below 50 Degrees, Weak Acid And Weak Base, And The Lining Is Made Of Natural Semi Hard Rubber

(2) Drainage, Waste Liquid Treatment Device, Sewage Treatment Device: Concrete Tank, Neutralization Tank Lining Glue

No.4, Aluminum Inc: Chloroprene Rubber Lining Is Used In Sodium Hydroxide Tank

No.5, Chemical Industry: Chlor Alkali Equipment, Salt Bath, Dyes, Chemicals And Other Equipment And Pipe Lining

No.6, Iron And Steel Plant: Hydrochloric Acid Recovery Unit, Coke Furnace Desulfurization Device, Pickling Device And Supporting Pipeline Lining, Butyl Rubber Is Used In The Lining

Carbon Steel Rubber Lined Pipe Characteristic

1, The Fine Structure Of Reinforced Skeleton Steel And Rubber Layer With High Performance Adhesive Composite As a Whole Pipe, Using a Special Process By The Company Of Professional Equipment Vulcanization Composite Vulcanization Molding, Overcomes The Steel Pressure Do Not Wear, Plastic, Rubber Wear And Brittle

Shortcomings Pressure Shock Resistant Glass Steel Poor Performance, Also Have The Common Advantage Steel And Wear Resistant Rubber, Comprehensive Cost Excellence.

2. Good Wear Resistance, Long Service Life: Abrasion Test Results In 0.03 ~ 0.20 Cm3/1.61km Range Is About 3 ~ 5 Times Of Plastics, Wear Resistance Than Steel High 4-6 Times.

3. High Strength, High Impact Resistance: Rubber Elastomer (1.2g/Cm3) Low Density, Light Weight, With Vibration Performance And Excellent Resistance To Mechanical Shock Absorption, Good High Strength, Good Rigidity, No Creep, Impact Resistance, Earthquake Resistance, Anti Water Hammer Performance, Convenient Transportation, Installation And Maintenance.

4. Excellent Performance: Anti-Corrosion Lining Rubber Chemical Properties Used By Our Company Is Very Stable, Can The Vast Majority Of Corrosive Media And Organic Solvent Erosion Than Polyethylene, Polypropylene, Nylon, Abs And Other Plastic More Resistant To Corrosion. In Addition To Strong Oxidizing Acid, At a Certain

Temperature And Concentration Within The Scope Of The Competence Of Various Corrosive Media (Acid, Alkali, Salt And Organic Medium (Naphthalene), Except) 30 Days Dipping In 80 Kinds Of Organic Solvents In 20 Degrees And 80 Degrees In Appearance Without Any Abnormal Phenomenon, And Other Physical Properties Are Almost Unchanged.

5. Wide Temperature: Desulfurization Steel Rubber Composite Pipe Can Be Used For a Long Time In The Range Of -40 Deg c To 140 Deg c, Lining Layer Not Due To Temperature Change And Steel Away.

6.: Energy-Saving Lubrication And Good Operation Of Small Resistance Loss, Save The Operation Cost. The Desulfurization Steel Rubber Composite Pipe Wall Smooth As a Mirror, The Absolute Roughness Of Only Ra0.02668, Rubber Lined The Self Lubricity And Good Adhesion Properties, Running Resistance Than Ordinary Steel Around 20%, Can Save a Large Amount Of Transmission Power.

7. Long Life: Anti Aging Performance, Under Normal Pressure And Temperature Under The General Service Life Of 15 Years (Theoretical Value). The Use Of Pipeline 6-8 Years After The Nearly 90 Degree Rotation Time Longer, Steel And Rubber Lining Composite Pipe Can Be Repeatedly Used For 4 Times, Reduce The Cost, Production Cycle Is Short That Can Ensure The Schedule.

8. Anti Scaling, Corrosion Fouling Performance: The Surface Roughness Of The Rubber Lining, The Absolute Roughness Of Only 0.0267, The Relative Roughness Is 3.311 * 10-4, Water Resistance Coefficient Is 0.0165, 17 Less Than Ordinary Steel, And Rubber Of Conventional Acid, Alkali And Other Media Have Adaptability, Will Not Cause Corrosion And Scaling.

9. No Crack, Reliable Connection Structure Of Two Kinds Of Steel Rubber Material Is Compounded, Overcome The Rapid Stress Cracking Phenomenon Of Plastic Pipe, Plastic Pipe Will Not Happen So Hard To Overcome Stress.

10. Diverse Connections, Fast And Convenient: Convenient Installation, Handling, Transport, Handling, Installation And Use Of The Site Is Very Convenient, Quick Connection, Simple, Without Welding. The Flange, The Flexible Joint And Expansion Joint, No Plastic Pipe Flange Fracture, Lock Off Phenomenon, Connected With Reliable Sealing.

Classification And Application Of Carbon Steel Rubber Lined Pipe

Wear Resistant Steel Rubber Compound Tube With Elastic Rubber Lining, Using Rubber Elastic Strong, Wear-Resistant Properties “, Reduce Wear And Tear On The Wall Of The Pipe Conveying Medium, Can Be Used To Mine The Ore, Concentrate, Tailings Slurry Transportation Pipeline, Coal-Fired Power Plant Ash Transport Pipeline, With Solid Particles In The Liquid Chemical System Pipeline.

1》Physical Property Index Of Wear Resistant Carbon Steel Rubber Lined Pipe

Parameter Date
Fracture Strength(Mpa)≥ 16.5
Liner From Steel180 Peel Strength:(Kn/m)≥ 8
Elongation:(%)≥ 550
Extension Stress:(300%,Mpa)≥ 9
Akron Abrasion Reduction:(Cm3/1.61km)≤ 0.1
Hardness Shore a 60±5
Change Rate Of Fracture Strength Of Hot Air Aging Of Lining Layer

(70℃×72h,%)≤

10

Specification Of Wear Resistant Carbon Steel Rubber Lined Pipe

According To The Switch, The Wear-Resisting Steel Rubber Composite Pipe Can Be Divided Into Straight Pipe, Elbow, Elbow, Three Pass And Reducer

The Diameter Range Of Wear-Resistant Steel Rubber Composite Pipe Is Shown In Chart

The Thickness Of Wear-Resisting Lining Is 6mm / Layer

Rubber Lined Spiral Welded Pipe Rubber Lined Seamless Steel Pipe
Size
(Mm)
Weight (Kg/m) Pressure (Mpa)
Steel Pipe Rubber Liner Rubber Lined Pipe
φ219.1×6 32.03 4.56 36.59 0~4.0
φ244.5×6 35.79 5.13 40.92 0~4.0
φ273×6 40.01 5.77 45.78 0~4.0
φ325×6 47.54 6.93 54.47 0~2.5
φ377×6 55.40 8.11 63.51 0~2.5
φ426×6 62.65 9.21 71.86 0~2.5
φ457×6 67.23 9.91 77.14 0~1.6
φ529×6 77.89 11.52 89.41 0~1.6
φ630×7 108.05 13.75 121.8 0~1.6
φ660×7 113.23 14.43 127.66 0~1.6
φ720×7 123.59 15.77 139.36 0~1.6
φ820×8 160.70 17.99 178.69 0~1.6
φ920×8 180.43 20.23 200.66 0~1.6
φ1020×8 200.16 22.48 222.64 0~1.0

 

Size
(Mm)
Weight(Kg/m) Pressure
(Mpa)
Steel Pipe Rubber Liner Rubber Lined Pipe
φ108×5 12.70 2.11 14.81 0~6.4
φ133×5 15.78 2.67 18.45 0~6.4
φ159×5 18.99 3.25 22.24 0~4.0
φ180×5 21.58 3.72 25.3 0~4.0
φ219×6 31.52 4.56 36.08 0~4.0
φ245×6 35.36 5.13 40.49 0~4.0
φ273×6.5 42.72 5.75 48.47 0~4.0
φ325×8 62.54 6.85 69.39 0~4.0
φ377×9 81.67 7.97 89.64 0~4.0
φ426×9 92.55 9.08 101.63 0~4.0
φ480×9 104.53 10.29 114.82 0~2.5
φ530×9 115.63 11.44 127.07 0~2.5
φ560×9 122.29 12.09 134.38 0~2.5
φ630×10 145.36 13.61 158.97 0~2.5

 

Rubber Lined Pipe Within 12m

 

2》Anticorrosive Carbon Steel Rubber Lined Pipe

Rubber Is a Kind Of Chemical Corrosion Resistant Materials, Widely Used In Acid, Alkali, Salt Transport System, The Company Can According To The Needs Of Users In Different Environments, Such As The Use Of Rubber,

Styrene Butadiene Rubber, Natural Rubber And Chloroprene Rubber As Rubber Lining, But Hard Rubber, Semi Hard Plastic Or Rubber, Can Also Alternate Use, But Also Multilayer (Such As a Layer Of Hard Rubber, a Layer Of Soft).

Carbon Steel Rubber Lined Pipe Anticorrosion Properties

Parameter Soft Rubber Liner Hard Rubber Liner
Fracture Strength(Mpa)≥ 15 17
Liner From Steel180 Peel Strength:(Kn/m)≥ 7 7
Elongation:(%)≥ 550 400
Extension Stress:(300%,Mpa)≥ 8 10
Akron Abrasion Reduction:(Cm3/1.61km)≤ 0.2 0.1
Change Rate Of Fracture Strength Of Hot Air Aging Of Lining Layer

(70℃×72h,%)≤

10 10
Hardness Shore a 50~70 >70
Shore d 48~80
Change Rate Of Acid Base Fracture Strength Of Lining Layer:(25℃×7days,%)≤ 30% Hc1 10 10
50% h2so4 10 10
30% Naoh 10 10

 

Specification Of Anticorrosive Carbon Steel Rubber Lined Pipe

The Scope Of Pipe Diameter Is Shown In Chart

The Thickness Of Wear-Resisting Lining Adhesive Layer Is 8mm

Rubber Lined Spiral Welded Pipe Rubber Lined Seamless Steel Pipe
Size
(Mm)
Weight (Kg/m) Pressure
(Mpa)
Steel Pipe Rubber Liner Rubber Lined Pipe
φ219.1×6 32.03 6.16 38.19 0~4.0
φ244.5×6 35.79 6.93 42.72 0~4.0
φ273×6 40.01 7.79 47.8 0~4.0
φ325×6 47.54 9.36 56.9 0~2.5
φ377×6 55.40 10.91 66.31 0~2.5
φ426×6 62.65 12.4 75.05 0~2.5
φ457×6 67.23 13.33 80.56 0~1.6
φ529×6 77.89 15.49 93.38 0~1.6
φ630×7 108.05 18.48 126.53 0~1.6
φ660×7 113.23 19.39 132.62 0~1.6
φ720×7 123.59 21.2 144.79 0~1.6
φ820×8 160.70 24.16 184.86 0~1.6
φ920×8 180.43 27.17 207.6 0~1.6
φ1020×8 200.16 30.19 230.35 0~1.0

 

Size
(Mm)
Weight (Kg/m) Pressure
(Mpa)
Steel Pipe Rubber Liner Rubber Lined Pipe
φ32×3.5 2.15 0.67 2.82 0~10.0
φ57×3.5 4.62 1.41 6.03 0~6.4
φ76×4 7.10 1.97 9.07 0~6.4
φ89×4 8.38 2.35 10.73 0~6.4
φ108×5 12.70 2.85 15.55 0~6.4
φ159×5 18.99 4.4 23.39 0~4.0
φ219×6 31.52 6.16 37.68 0~4.0
φ273×6.5 42.72 7.76 50.48 0~4.0
φ325×8 62.54 9.23 71.77 0~4.0
φ377×9 81.67 10.75 92.42 0~4.0
φ426×9 92.55 12.21 104.76 0~4.0
φ530×9 115.63 15.36 130.99 0~2.5
φ560×9 122.29 16.27 138.56 0~2.5
φ630×10 145.36 18.29 163.65 0~2.5

 

3》High Temperature Resistant Carbon Steel Rubber Lined Pipe

High Temperature Resistant Steel Rubber Composite Pipe Lining Layer With Excellent Temperature Resistance Properties Of Butyl Rubber, Three Yuan Of Epdm Rubber, Fluorine Rubber, Chlorosulfonated Polyethylene, Pipe At 140 Deg c Of Corrosive Media And Steam Environment Continuous Long-Term Work.

(1) Physical Property Index Of High Temperature Resistant Carbon Steel Rubber Lined Pipe:

Parameter Soft Rubber
Fracture Strength(Mpa)≥ 9
Liner From Steel180 Peel Strength:(Kn/m)≥ 6
Elongation:(%)≥ 400
Extension Stress:(300%,Mpa)≥ 7
Akron Abrasion Reduction:(Cm3/1.61km)≤ 10
Change Rate Of Fracture Strength Of Hot Air Aging Of Lining Layer

(70℃×72h,%)≤

60±5
Hardness Shore a
Shore d 10
Change Rate Of Acid Base Fracture Strength Of Lining Layer:(25℃×7days,%)≤ 30% Hc1 10
50% h2so4 10

(2) Specification Of High Temperature Resistant Carbon Steel Rubber Lined Pipe

(1) The Thickness Of Lining Adhesive Is 8mm/ Layer.

(2) The Diameter Range Of High Temperature Resistant Steel Rubber Composite Pipe Is The Same As That Of Anticorrosive Steel Rubber Composite Pipe (See Anticorrosion Steel Rubber Compound Pipe Diameter Scope)

 

High Temperature Resistant Carbon Steel Rubber Lined Pipe

This Rubber Liner Layer Is Made Of Nitrile Rubber, And Oil Resistant And Antiseptic Function, Can Be Used For Oil Containing Medium Conveying Pipelines And Sewage Pipelines.
1, The Product Physical Property Index Is The Same As Anticorrosive Steel Rubber Compound Pipe
2, Product Specifications
The Thickness Of Lining Adhesive Is 4mm/ Layer
2. The Scope Of Pipe Diameter Can Be Seen In Table, And Also Can Be Made According To The Specifications Required By Users
Specification For Spiral Welded Pipe, Longitudinal Welded Steel As Steel Frame, Oil And Corrosion Resistant Steel Rubber Composite Pipe
Size
(Mm)
Weight (Kg/m) Pressure
(Mpa)
Steel Pipe Rubber Liner Rubber Lined Pipe
φ377×6 55.40 10.91 66.31 0~2.5
φ426×6 62.65 12.4 75.05 0~2.5
φ529×6 77.89 15.49 93.38 0~1.6
φ630×7 108.05 18.48 126.53 0~1.6
φ720×7 123.59 21.2 144.79 0~1.6
φ820×8 160.70 24.16 184.86 0~1.6
φ920×8 180.43 27.17 207.6 0~1.6
φ1020×8 200.16 30.19 230.35 0~1.0

 


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